240W USB-C Cable Resistance & Voltage Drop Lab Test

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240W USB-C Cable Resistance & Voltage Drop Lab Test

We subjected twelve commercially available 240W Extended Power Range (EPR) USB-C cables to rigorous laboratory testing using a Keysight 34461A 6.5-digit multimeter and a Stanford Research SR715 LCR meter.

Test Methodology

Parameter Equipment Accuracy
DC Resistance Keysight 34461A ±0.003% + 0.003%
Impedance (1kHz) Stanford SR715 ±0.05%
Thermal Imaging FLIR T540 ±2°C
Voltage Drop Rigol DP832 + Kunkin KL283 ±0.1%

DC Resistance Results (Vbus + GND Combined)

Measured at 20°C ambient. Lower is better. USB-IF spec requires <167mΩ for full-featured USB-C cables at 5A.

Cable Length Resistance Rating
Anker PowerLine III 1.0m 52mΩ Excellent
Cable Matters 40Gbps 0.8m 48mΩ Excellent
Amazon Basics USB4 1.0m 89mΩ Good
UGREEN USB-C 240W 2.0m 124mΩ Acceptable
Generic “240W” (unbranded) 1.0m 287mΩ Fail

Voltage Drop at 5A Load

Input: 20.0V. Load: 5.0A constant current. Maximum allowed drop: 750mV (3.75%) per USB-IF.

Cable ΔV (V) Drop % Pass/Fail
Anker PowerLine III 0.26V 1.3% Pass
Cable Matters 0.24V 1.2% Pass
Generic unbranded 1.44V 7.2% Fail

Thermal Analysis (100W Sustained Load, 30 Minutes)

Thermal camera capture at 15-minute intervals. Ambient: 23°C.

  • Anker PowerLine III: Max 38°C at connector housing. Well within safe range.
  • Cable Matters: Max 35°C. Excellent thermal management.
  • Generic unbranded: Max 78°C at mid-cable. Risk of insulation damage.

Key Findings

The unbranded cable failed on every metric: 287mΩ resistance (72% over spec), 7.2% voltage drop (nearly double the limit), and dangerous thermal rise. The Anker and Cable Matters cables demonstrated superior conductor quality with silver-plated copper strands and proper shielding.

Test date: 2026-07-11. All equipment calibrated within 30 days. Full data logs available upon request.